Industry — Equipment & Fleet Maintenance

Every forklift and conveyor, serviced by the hour

Forklifts, conveyors, dock levellers, stackers and site equipment wear by use, not by the calendar. Fast Maintenance Software triggers preventive maintenance on running hours or a meter reading, gives operators a one-scan breakdown ticket with downtime capture, holds spare stock for a mixed fleet, and shows every unit's status by location. Cloud or on-premise, for manufacturers of every kind, across India and worldwide.

Meter / hours
PM triggered by use, not just date
By location
every unit tracked by site and bay
MTTR / MTBF
uptime measured per unit
Equipment & Fleet — Live
🚜 Equipment — Register In use
FL-06 · forklift · 1,180 hrs · PM at 1,200
CNV-03 · conveyor · breakdown · ticket open
🔧 Breakdown & Meter PM Assigned
BRK-146 · technician assigned · downtime running
Hours reading logged · PM job raised at 1,200
📦 Repair & Spares Restored
Spare issued from stock · hydraulic hose
Equipment restored · MTTR logged
📈 Status & Utilisation Measured
MTBF / MTTR per unit · location board
Dhruv AI
"Which forklifts are due on running hours?" — answered
Breakdown-cause clustering · "hydraulic hose failure" flagged
Insight: repeat downtime on dock conveyors
Part of the Fast Suite — 12 products on one platform, built in Pune by Improsys
Fast Complaint
Fast CRM
Fast Quality
Fast Billing
Fast ERP
Fast Audit
Fast Maintenance
Fast WMS
Fast Inventory
Fast Production
Fast Planning
Fast Project Management
Fast Complaint
Fast CRM
Fast Quality
Fast Billing
Fast ERP
Fast Audit
Fast Maintenance
Fast WMS
Fast Inventory
Fast Production
Fast Planning
Fast Project Management
Why fleet teams choose Fast Maintenance Software

The maintenance problems every
equipment and fleet operation recognises

Calendar PM ignores how hard equipment is worked

A forklift run three shifts is serviced on the same date as one used once a week. Heavy movers wear out early and light ones are over-serviced — because nobody tracks the hours.

When a mover fails, material stops moving

A forklift or dock conveyor down means trucks wait and dispatch backs up. Without a fast ticket and the right spare on hand, a small fault becomes hours of stalled material flow.

Spares for a mixed fleet are a guessing game

Different makes and models need different hoses, forks, rollers and belts. Without a spare list per unit, the store either overstocks everything or is caught short at the worst moment.

Nobody knows where each unit is or how it's doing

Equipment moves between docks, bays and sites. There is no single view of what is running, down or due — so a unit sits idle in one yard while another site is short.

How Fast Maintenance Software fixes each one
PM triggered by running hours or meterEach unit gets a meter/hours schedule alongside calendar PM, so the service job is raised when the logged hours hit the threshold — heavy movers serviced sooner, light ones not wastefully early.
Fast breakdown response with downtime captureA one-scan ticket assigns a technician at once, spares issue from the unit's list, and time down to time restored is captured — so a stalled mover is back in service fast and the downtime is measured.
A spare list for every make and modelEach unit carries its own spare bill of materials with store location, and reorder levels flag fast movers — so the store stocks the right parts for a mixed fleet, not everything or nothing.
Every unit located and on the live boardAsset location allocation places each unit at its site, bay or dock, and the live status board shows what is running, down or due at each place — so idle units are spotted and moved.
Equipment maintenance lifecycle

From a metered unit to uptime measured —
one asset, one traceable trail

Every unit follows the same controlled path, whether the trigger is running hours reaching a service threshold or an unplanned breakdown — so the fleet runs on process, not on guesswork.

Asset Register
Forklifts, conveyors, dock & site equipment
Tagged
Meter / PM Plan
Hours- or calendar-based schedule + checklist
Hours due / breakdown
Ticket & Assign
Reported, technician assigned, downtime running
Issue spares
Repair & Spares
Spare issued from stock, fault fixed
Close & log
Restored
MTTR logged, maintenance history updated
Measure
Status & Utilisation
MTBF / MTTR per unit, location board
End-to-end flow

Register the unit → set meter/hours PM →
respond to breakdown → track uptime

Fast Maintenance Software gives fleet and material-handling teams the discipline they keep trying to build with logbooks and radio calls — with hours-based servicing and location built in.

Register the unit
Add each forklift, conveyor and dock unit with specs, spare list, a barcode/QR tag and its site/bay location
Set meter/hours PM
Schedule preventive maintenance on running hours or a meter reading, as well as by calendar, with a service checklist
Respond to breakdown
Operator raises a ticket, a technician is assigned, spares are issued from stock, and downtime is captured
Track uptime
Live status by location, MTTR and MTBF per unit and full history update the moment a job closes
01 — Equipment register & location

Every unit on the fleet, on one register

The asset register holds each forklift, conveyor, dock leveller, stacker and site machine — specifications, running hours, spare list and photographs. Asset location allocation places each unit at its site, bay or dock, and a barcode or QR tag lets an operator scan a unit to open the asset card on mobile: specs, spares, open tickets, hours and full history. Import your existing equipment list from Excel to start.

Equipment master with specs, running hours and photos
Location allocation across sites, bays and docks
Barcode/QR tag — scan to open the mobile asset card
Import and export the equipment list via Excel
Fleet — Live
Live
Unit
Location
Status
FL-06 · Forklift 3T1,180 hrs · PM at 1,200
DOCK-A
Due soon
CNV-03 · Belt conveyorBreakdown ticket open
LINE-2
Down
STK-02 · Reach stackerRunning normally
YARD
Running
DL-01 · Dock levellerPM checklist done
DOCK-B
Running
02 — Meter/hours-based preventive maintenance

Service by use, not just the calendar

Give each unit a preventive schedule triggered by running hours or a meter reading, alongside calendar schedules. When the logged hours reach the service threshold, the PM job is raised with its checklist — hydraulics, brakes, forks, chains, rollers, battery. A maintenance calendar shows what is coming due, technicians are assigned, and WhatsApp, email and SMS alerts warn before a service is overdue.

PM triggered by running hours or meter reading
Calendar and meter schedules running side by side
Service checklists per equipment type, technician assignment
Service-due alerts on WhatsApp, email and SMS
PM · FL-06 Forklift · 1,200 hrs
Hours-based service checklist
Engine oil & filter change
Done
Hydraulic oil level & leaks
Done
Brake & mast inspection
In progress
Fork wear & chain tension
Pending
Next PM at 2,400 hrs
Threshold auto-set · alert scheduled
03 — Breakdown & downtime

A stalled mover back in service fast

When a forklift or conveyor fails, the operator raises a breakdown ticket — by scanning the unit's tag or from the status board — and a technician is assigned at once. Time down, response and time restored are captured, a fault photograph can be attached, and spares are pulled from the unit's list. Every action writes to the equipment's maintenance history, so a chronic offender in the fleet is easy to spot and retire.

One-scan breakdown ticket from the yard or dock
Technician assignment with downtime capture
Attach fault photographs and repair remarks
Breakdown, emergency and planned jobs on one workflow
Breakdown BRK-146 — CNV-03
Downtime live
Stage
Time
By
Min
ReportedOperator · scan tag
11:02
D.J.
0
AssignedTechnician on job
11:09
M.T.
7
RestoredRoller replaced
11:47
M.T.
45
04 — Spare stock for a mixed fleet

The right part for every make

Each unit carries a spare bill of materials — tyres, forks, hydraulic hoses, rollers, belts, chains and consumables that fit that make and model, with store location. Spares are issued for maintenance against the unit and the ticket, reorder levels flag fast movers before they run out, and stock and ledger reports keep the fleet store honest. Procurement flows through Fast Inventory & Purchase.

Spare BoM per make/model with store location
Issue spares against the unit and the ticket
Reorder levels, stock and ledger reports, spare-part MIS
Dispatch for external repair and receive back on the ledger
Spare Issue — CNV-03
Against ticket BRK-146
SpareConveyor roller 50mm
Store locationRACK-F · BIN-11
Issued qty1 no
Balance stock3 nos
Reorder levelAt level — flagged
LedgerUpdated ✓
Consumption tied to the unit — reorder raised
05 — Dashboards, uptime & Dhruv AI

Ask your fleet data questions — in plain English

A live status board shows every unit running, down or due, filtered by location, and the dashboards track downtime, MTTR and MTBF per unit. On top of that, Dhruv AI gives fleet managers a role dashboard over live data, a natural-language chat that turns a plain-English question into a query — validated through a read-only sandbox — and clustering that groups breakdown-cause remarks into themes, so a recurring fault across the fleet surfaces on its own.

Live status board filtered by site, bay and dock
Downtime, MTTR and MTBF per unit and equipment type
Read-only security sandbox — AI can query, never change data
Breakdown-cause remarks clustered into themes per unit
Dhruv AI — Ask anything
Natural-language fleet analytics
"Which forklifts are due on running hours?"
"Which units are down at Dock A?"
"MTBF trend for the conveyor line?"
Cluster: "hydraulic hose failure" — remarks grouped
Cluster: "chain slack / wear" — remarks grouped
AI insight: repeat downtime on one dock conveyor
Full capability set

Everything Fast Maintenance Software covers
for equipment and fleet

Asset register & location

Equipment master with specs, running hours, photos and location allocation across sites, bays and docks, plus barcode/QR tags and a mobile asset card.

Meter/hours & planned PM

Preventive schedules triggered by running hours or meter reading as well as by calendar, with service checklists, a maintenance calendar and technician assignment.

Spare stock & BoM

A spare bill of materials per make and model, issue against the unit, reorder levels, stock and ledger reports, and dispatch/receive for external repair.

Breakdown & emergency

One-scan breakdown ticket, technician assignment, downtime capture from down to restored, fault photographs and repair remarks against the unit.

Asset inward & repairs

Asset inward, location allocation, issue spares for maintenance, dispatch for external repair, receive from repairs, and stock and ledger reports.

Dashboards & MTTR/MTBF

Live status by location, MTTR and MTBF per unit, maintenance calendar and asset history — plus a Dhruv AI dashboard and breakdown insights.

FAQ

Equipment & fleet maintenance —
what fleet managers ask us

Does it do meter/hours-based PM?

Yes. Preventive schedules can be triggered by running hours or a meter reading as well as by calendar, so the PM job is raised when the logged hours hit the threshold, with its checklist.

Can it track equipment across sites?

Yes. Location allocation places each unit at its site, bay or dock, and the live status board can be filtered by location — so you always see what is running, down or due where.

How does breakdown response work?

The operator raises a one-scan ticket, a technician is assigned at once, spares issue from the unit's list, and time down to restored is captured and rolled into MTTR and MTBF.

Does it manage spares for a mixed fleet?

Each make and model carries its own spare bill of materials with store location, so the store stocks the right hoses, forks and rollers — reorder levels flag fast movers.

Can an operator log a fault by scanning?

Yes. Scan the unit's barcode/QR tag to open its mobile asset card — specs, spares, hours, open tickets and history — and log a breakdown or record a repair from the yard.

Is this a GPS telematics system?

No — it is asset maintenance: meter/hours PM, breakdown, spares and location. Fast Maintenance Software is a CMMS for manufacturers of every kind, cloud or on-premise, across India and worldwide.

Other industries

Fast Maintenance Software is also used for

Keep the fleet moving — serviced by the hour, not by luck.

A 30-minute demo — your forklifts, conveyors and dock equipment on screen. See meter/hours PM, breakdown capture, spare stock and location tracking work as one CMMS.

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Meter/hours-based PM Breakdown & downtime Spare stock per unit Location & uptime